Sportmaster repair

Carl pastore

Member
Joined
Jun 13, 2015
Messages
19
Points
3
Location
Ontario , NY
03 250XS with sportmaster LU
Took LU in for service for water in gearcase. Wanted new seals and inspection of bearings. Inspection showed drive shaft seal cut a groove in the shaft along with some damage to forward gear. After looking up new drive shaft found that Mercury is not making this driveshaft any longer. Part # 848831
Very discouraged !!
They have a repair sleeve to go over the seal area. Anyone have any experience with this ?
 

22R

Active Member
Joined
Mar 16, 2005
Messages
519
Points
28
Location
St. Amant, LA
My 2.5 Sport master was repaired years ago with either a sleeve or spray weld by a machinist. It has never leaked again. I think it is kind of a thing on our lowers.

22R
 

Carl pastore

Member
Joined
Jun 13, 2015
Messages
19
Points
3
Location
Ontario , NY
03 250XS with sportmaster LU
Took LU in for service for water in gearcase. Wanted new seals and inspection of bearings. Inspection showed drive shaft seal cut a groove in the shaft along with some damage to forward gear. After looking up new drive shaft found that Mercury is not making this driveshaft any longer. Part # 848831
Very discouraged !!
They have a repair sleeve to go over the seal area. Anyone have any experience with this ?
Update - after waiting 4 months for all the correct parts to show up from Merc , finaly got my repaired LU back. Replaced pinion and drive gear due to some damage. Dealer ordered gear ratio stamped on LU. That was wrong , had to re order gear set again ( b/o of course ) hope get it on the water this weekend.
 

Bill Mason

Member
Joined
May 5, 2015
Messages
48
Points
8
Location
Az
Man that is nuts. Good thing it was winter. Good luck with it now. Have fun be safe
 
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